Metal Plates and Fire-Proof Doors Powder Coating Line /Liquid Painting Machine Manufacture

Customization: Available
After-sales Service: Video and Overseas Service
Warranty: 2 Years

Products Details

  • Overview
  • Product Description
  • The pre treatment
  • Curing oven and Drying oven
  • The powder coating booth
  • The recovery system
  • The conveyor system
Overview

Basic Info.

Model NO.
ZYR-05
Coating
Powder Coating
Substrate
Steel
Certification
CE, ISO
Condition
New
Key
Minimum Maintenance Requirements
Advantage
Easy to Assemble and Disassemble
Features
Excellent Durability and Reliability
Reciprocator
Design Matching
Usage
More Than 10 Years
Control Cabinet
Siemens
Spray Gun
Gema/Debelle,Zhyao
Oven Insulation
150mm Rock Wool
Pretreatment Type
Spray/Immersion/Shot Blasting
Booth Material
PVC/PP
Recovery
Cyclone+Filters
Heating Energy
Gas/LPG/Diesel/Electricity
Method Type
Manual/Semi Auto/Automatic
Package
Mental Frame and Plastic Film
Transport Package
Choose According to Customer Needs
Specification
Design matching
Trademark
ZhYao
Origin
China
HS Code
8424300000
Production Capacity
5 Sets/ Month

Product Description

Product Description

Metal Plates and Fire-Proof Doors Powder Coating Line /Liquid Painting Machine Manufacture

The process of Automatic powder coating line
 

No. Process Name Process Parameter Mode Remarks
Temperature Time
1 Loading RT      
2 Pre treatment 35-50ºC 15-20 min Automatic Adjustable
3 Drying Oven 100-120ºC 15-20 min Automatic Adjustable
4 Cooling RT 5-10 min    
5 Powder coating RT 3-5min Automatic and Manual Adjustable
6 Curing 200-220ºC 30-35 min Automatic Adjustable
7 Cooling RT 10-15 min    
8 Unloading RT      
 

 


24h technical and business service
30+ years experience in powder coating industry
200+ professional technicians, engineers and workers
300+ projects in China and around the world


To bring a customized SUCCESSFUL project for you! 

Our Main Products:
Manual powder coating machine, Automatic powder coating line, Spray painting equipment, Pretreatment System, Drying Oven, Powder Spraying Gun, Reciprocator, Fast Automatic Color Change Equipment, Powder Coating Booth, Powder Recovery Equipment, Conveyor Chains, Curing Oven, etc. All the systems are widely used on the applications of automotive, home and office appliance, machines industry, metal fabrications and so on.And through to CE, ISO 9001 standards.

 

Metal Plates and Fire-Proof Doors Powder Coating Line /Liquid Painting Machine Manufacture
Metal Plates and Fire-Proof Doors Powder Coating Line /Liquid Painting Machine Manufacture
Metal Plates and Fire-Proof Doors Powder Coating Line /Liquid Painting Machine Manufacture

 

The pre treatment

Types: Immersion / spraying /shot blast
Customized design based on products' requirements: rinse, degrease, chemical rust removal, silane,pottery,phosphate, pure water rinse,etc; 
The shed is made of stainless steel/PP, beautiful and durable, with a high degree of automation, it is equipped with exhaust fan to prevent the mist spill over out.

If the solution need to be heated,it will be equipped with heating device and the tanks will be designed double layer.In the tanks,there are filters to clean the recycled solution,so the impurities will be separated and easy to clean the tanks.
In the beginning and ending of  the shed,there will leave one meter of space to ensure the mist will not spread out, at the top of the shed,there are two rows of rushes to prevent the solution  polluting the chain.So  the conveyor can serve a long time.
There are exhaust fans and waste gas treatment device ,so it eco-friendly.

Metal Plates and Fire-Proof Doors Powder Coating Line /Liquid Painting Machine Manufacture

Curing oven and Drying oven

Curing oven system. Divided into bridge type and tunnel type.
The tunnel oven has a wind curtain at both ends ,so the heat will not loss, which saves the fuel. This is our patent.And tunnel oven is suitable for long and thin products,like pipes;

The bridge oven is installed on the metal frames,the burner chamber is under the oven,so save space,and people can cross the oven from the bottom,products can transport from the bottom,save manual labor;and the bridge oven is suitable for most of the products which are not so long;
The oven is made of galvanized plate inner and outside,the middle insulation is 150 mm rock wool;

Metal Plates and Fire-Proof Doors Powder Coating Line /Liquid Painting Machine Manufacture


Advantages:

1.Same Heat Distribution: The temperature is kept consistent and the temperature difference is controlled within ±3°. This uniformity is the key for stable quality;
2.Adjustable: It can be designed to suit different sizes, shapes of products, meeting various of requirements.
3.Save Energy : It is equipped with Pneumatic doors to prevent heat loss;
Type Item Specification
Bridge curing oven
And
Tunnel curing oven
Conveyor chain speed Adjustment according to work piece specification
Furnace temperature 180-220°adjustable
Heating time ≤35mins,usually 15-20mins
Temperature rise curve Work piece at room temperature to 200°,5-6mins,curing 10-12mins
Heat energy Gas,electricity,LPG,diesel,multiple options
 
Metal Plates and Fire-Proof Doors Powder Coating Line /Liquid Painting Machine Manufacture
Heating System
The heating chamber mainly consists of circulation fan and burner;
Heating Sources:  Gas /LPG/ Diesel / Electricity and so on,optional;
Our burner is fast heating, high efficiency and be equipped with proportional adjustment, frequency conversion. International brand:Riello.

 


Temperature rise curve
Metal Plates and Fire-Proof Doors Powder Coating Line /Liquid Painting Machine Manufacture

The powder coating booth

The powder coating booth is made of PP board,looks beautiful,anti-static,the powder will not adsorbed on the surface;in the bottom of the booth ,there is compressed air to blow the powder into the recovery system;in this way it allows workers to clean the booth quickly;there is a centrifugal fan which creates negative air pressure,under the action of negative pressure the powder can not spill over out,ensure the clean working environment;

There are lifters on both sides of the powder coating booth,the spraying guns are installed on the lifters;the lifers is PLC controlled,can move up and down,left and right,even in circle,the Moving Path depend on the workpiece;before the powder coating booth,there are scanners in the post which can scan the workpiece, so the dimension of the workpiece can transport to the control system, which produce an order to the lifter, the whole process is fully automatically.
And there is a shaking machine in the powder supply center,when the powder comes out of the cyclone,enters the shaking machine, in this machine,a filter in it,through shaking and moving ,the powder becomes clean.then for reuse.


Metal Plates and Fire-Proof Doors Powder Coating Line /Liquid Painting Machine Manufacture

Fast auto color change Powder coating booth Parameters Fast auto color change Powder coating booth Parameters
Material of the booth PP or PVC Powder recovery system Large cyclone with secondary recovery unit
Size of the booth Design matching Powder recovery rate 99.2%
Reciprocator Design matching Powder recovery time 10-15 mins
Powder coating gun Gema,Nordson,ZY Size of the large cyclone Φ1m,H4.8m,customized
Lighting LED Electrical control center Design matching
 

The recovery system

Metal Plates and Fire-Proof Doors Powder Coating Line /Liquid Painting Machine Manufacture
Large cyclone and secondary recovery system features:
* Powder recovery rate as high as 99.2%  
* Color change time: 10-15 minutes 
* Suitable for multiple color more than 3
* No dust spillover, reduce powder waste 
* Save labor time
* Improve the quality of spraying  

 

 

Backpack recovery system features:
* Powder recovery rate: 98%
* Color change time: 15 minutes
* Reduce production stagnation time and increase productivity
* Advantages: Economical, Save space
* Disadvantages: Not suitable for multiple color change

 
Metal Plates and Fire-Proof Doors Powder Coating Line /Liquid Painting Machine Manufacture



How does the powder run ?

 

Metal Plates and Fire-Proof Doors Powder Coating Line /Liquid Painting Machine Manufacture

 

The conveyor system

Conveyor chains:
1.Easy to install and disassemble, Low maintenance rate;
2.PLC control, adjustable speed, suitable for different workpieces;


Types:C-type track,I-type track,Double layer track,
C-type track : Suitable for small and light workpieces;
I-type track: Suitable for large and heavy workpieces;
Double layer track:Suitable longer ,larger and heavier workpieces,save labor,save space,stop and start at any time;

 

Metal Plates and Fire-Proof Doors Powder Coating Line /Liquid Painting Machine Manufacture

Company profile and Certifications

Metal Plates and Fire-Proof Doors Powder Coating Line /Liquid Painting Machine Manufacture
 
ZhYao Intelligent Technology was established in 1995 and has nearly 30 years of experience in the spray equipment industry.  From simple manual spraying to fully automatic intelligent powder spraying, from spray painting to electrostatic spraying to dip coating; our products cover all industries. Our company has 2 factories, 3 design departments, and an after-sales installation team of 80 people. The total number of employees exceeds 200. With our years of experience accumulation and technology research and development, we have the ability to provide customers with perfect, economical, reasonable and advanced solutions.
 
Metal Plates and Fire-Proof Doors Powder Coating Line /Liquid Painting Machine Manufacture
 
 
Metal Plates and Fire-Proof Doors Powder Coating Line /Liquid Painting Machine Manufacture
Metal Plates and Fire-Proof Doors Powder Coating Line /Liquid Painting Machine Manufacture
 
FAQ

Are you a trader or a factory?
We are manufacturer and exporter.
Our own factory was found in 1998,Our export office was established in 2014.
What should I provide if interested in your powder coating equipment ?
A.The material/size(max)/weight(max)of your workpiece.
B.How many of your daily output(one day=8hours,one month=30days)?
C.What heating power do you prefer: electric, gas, diesel or coal?
D.The size of your factory(length, width and height)?
How to ensure the quality of the equipment?
A,We have hundreds of patents and passed the IS9001:2015 quality management system certification.
B,The Technical Review Committee,  reasonably determines and divides the stages of design, 
    production, installation and commissioning, and formulates detailed progress plans for each stage,
    Strengthen the quality assurance system and quality protection measures of equipment 
    manufacturing department. 
C,We manning quality inspectors specially to control the processing quality of product strictly.
How to install equipment after purchasing your equipment?
A,We will provide installation information and installation videos
B,Our engineers will guide the installation and run the equipment. 
C,After the debugging, will provide complete training and track customer device usage.
How is your company's after-sales service done?
A,Provide the list of consumables to assist customers in establishing a comprehensive equipment
   maintenance system.
B,After the equipment is delivered to the customer, our company will send professionals to track the
   customer equipment for 60 days.
C,If customer has a device failure in the process of using the device, our company will operate the 
   device remotely through the computer network through the authorization given by the customer, and 
   eliminate all equipment failure problems.
D,Any problems with the equipment, our company guarantees to give solutions within 12 hours.

Feel free to contact with us to get your design . 
 

Contact us

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